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Next, the processed data was 3D printed, after which the part was presented to a thoroughly delighted and proud owner of a Harley that is now ready to ride. The newly printed and now-functional distributor cap of the Harley “This would lead to the end result: A brand new part!” “The part was symmetrical, so I used a copy of the scan that I mirrored to “glue” into the missing space,” he explained.
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While the broken part was incomplete, Artec Studio software made it easy to fix – with the mirror feature, which recreates parts exactly as they are, but mirrored. “The material was dark, but it wasn’t shiny, so it was pretty easy to scan,” said Rappard. While the black surface of the part might initially look tricky to scan, this too ended up being straightforward. And, ta-da! It’s a 100-year-old bike, and now we have the part needed to make it work.” He just fixed the problem, and that was really everything,” recalled van de Rijzen. Capturing data that’s both high resolution and submillimeter accurate, the Space Spider is perfect for industrial and automotive use, providing scan data for everything from molding parts and machines, to vessel and automotive parts.Ī comparison of the broken cap and the newly printed part The Space Spider is an ideal choice for 3D scanning more complex sections of larger parts, or small objects with lots of intricate details. “So, we had to use my all-time favorite: The Artec Space Spider!” said Rappard.
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The broken distributor cap was sent over one rainy Sunday, from southern Bergen op Zoom to northeastern Emmen, where 4C is based.Īnd even though the part was small, it was full of detail. While his company typically deals with reverse engineering, their solid connection with 4C gave this challenge an easy solution. The motorcycle’s distributor cap is essential for the ignition to start and the engine to run “He searched all over the world to find the replacement part,” van de Rijzen said, “and then, he came to me.” The part is not in use anymore but is essential for starting up the engine. “A part from this 1919 Harley Davidson was broken,” he explained, “and the man who owned it had been working on the bike for about 50 years!” Given the vintage nature of the bike, two problems presented themselves: The replacement piece needed isn’t in circulation any longer, and even if sourcing from resellers was an option, it would come at a steep price and without any guarantee it would work adequately or fit perfectly. “I send something to Edwin, he scans it, and sends it back!” said van de Rijzen.
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Living on opposite ends of the country, the two have never met in person. The conundrum was one day brought to Carl van de Rijzen of Visual First in the Netherlands, who has been working with Edwin Rappard of Artec Ambassador 4C Creative CAD CAM Consultants for over two years.
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On the contrary, it was a straightforward solution to a question that had been on the mind of one man for decades: How to get his vintage motorcycle ready to start and ride the streets with. What’s delightful about this project isn’t how challenging it was, or how much expertise it required. Results: A functional bike that is fully restored and rides like a dream! Solution: Artec Space Spider, Artec Studio, 3D printing Challenge: To replace a broken and unavailable part of a vintage Harley Davidson motorcycle, essential for the vehicle to operate